Static mixers are in line mixers that mixes two liquid medium using only the kinetic energy available in the flow stream. Statiflo Indonesia provides static mixers designed specifically for your mixing process that are highly efficient. Statiflo manufactures its products in Maccesfield Manchester and has its products sold in over 80 countries worldwide. All its mixers have been carefully designed for best efficiency and their designs have been rigorously tested in British Hydraulic Research Institute (BHR ltd). Using Statiflo Indonesia’s static mixer will save you chemical and power consumption as we can design the degree of mixing you need. Tell us and we will make it for you. The variables for design is mixer pipe size, the type of elements and the number of elements and the desired head loss. Statiflo have specialized computer design programmes to make this calculation a breeze.
Statiflo General Industrial Inline Static Mixers suitable for all process industries supplied with fixed or removable mixing elements.
Static Inline Mixers with solid PTFE removable mixing elements and PTFE lined carbon steel housing for corrosive duties in all industries. Also available with optional separate PTFE/PFA injection or sample tees.
Can be supplied with a choice of different PTFE-lined housings including painted carbon steel, stainless steel or others.
Direct steam heaters in steel and exotic alloys for all industries. Fixed elements with integral steam injector or injector jacket.
The body of the actual mixer housing would be drilled with a series of steam injection holes to ensure that steam is injected radially around the mixer zone, to enable rapid and uniform dispersion of steam throughout water, resulting in rapid and efficient thermal heating.
Conventional static mixing have been carried out in closed pipe systems. Sometimes open channel mixing is more convenient like in water treatment plants. Complete mixing is possible with a very low CoV or coefficient of variation for low or high flow rates. Statiflo Channel Mixers can be installed in new treatment works or easily retrofitted into existing installations, even when flooded and live. The modular design concept, based on the STMC mixing elements, allows wide variations in aspect ratio (height/width) suitable for square or nearly square channel sections, narrow deep channels and wide shallow channels. Independent trials have established that the STMC concept is the most efficient of all known commercially available static mixers. Statiflo Indonesia series 900 open channel static mixers have found many applications in water treatment plant like coagulant dosing, lime addition, polyelectrolyte addition, ph adjustment.
High performance non-ragging static mixer for difficult sludge and wastewater applications, specifically developed for flows with a high content of rags and/or highly fibrous material.
Typical Applications
NRC’s unique variable geometry custom designed for the widest range of wastewater velocities and channel depths found on a typical wastewater treatment plant.
FITURES:
Statiflo Indonesia presents a new concept of mixing gas with a liquid for simultaneous mixing and mass transfer. For mass transfer, the particle size has to be small. To shear gas bubbles in a normal pipe static mixer may involve a large amount of energy. In order to reduce energy a side stream is used where very high shear is applied resulting in very small bubble size. This side stream is then added to the main stream where normal shear is applied to maintain the bubble size and thus maximize mass transfer. Applications for drinking water plants are ozone dissolution, carbonation of mineral water.
Statiflo Indonesia designs special mixers for gas flows. These mixers create maximum turbulence with low head loss ideal for mixing in the oil and gas industries. These mixers can be fabricated with materials that are corrosion resistant like Inconel titanium and pvc. The head loss and degree of mixing can be adjusted to suit your application. Gas static mixers can also be used for stabilizing flow for better contact with catalysts where consistent gas velocities is important. Here the linearization of flow velocities to create a laminar flow regime is important instead of highly turbulent flow regimes needed for mixing. Other applications are for mixing of regions of low and high concentrations of particulates to comply with emission standards. Gas static mixers are also important to make a homogeneous mixture for NOx reduction in catalytic gas reactors.
Static mixers uses lower energy to mix your products. Traditional mixers uses a lot of energy and usually needs maintenance on the gear box. Static mixers also are a lot cheaper than agitators.
The degree of mixing is as good as the control of the quantity of streams in your mix. This means you have to pay attention to control the quantity of the products being mixed together. On the other hand static mixing can be used to assist mixing in a tank to reduce the mixing time.
This depends on the degree of mixing, the flow velocity and the viscosity. The head loss can be designed but usually less than 1 psi.
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